CFlo

Aerograder
Air Classifier

Efficient Material Separation
with the Aerograder Air Classifier

Optimizing Material Recovery for Sustainable and High-Quality Processing.

Aerograder BROCHURE

Revolutionizing Material Processing

The Aerograder Air Classifier is an advanced air classification system designed to efficiently separate fine and coarse materials with minimal water usage. This cutting-edge technology offers a reliable solution for projects where water availability is limited, and minimizing operational costs is essential. The Aerograder is ideal for dedusting applications, effectively reducing dust and fine particles from feed materials, ensuring that the final product meets high-quality standards and is clean and well-graded.

Key Features:

  • Efficient material separation for both fine and coarse materials.
  • Minimal water usage - Ideal for water-scarce sites.
  • No auxiliary equipment required - Saves on capital and operational costs.
  • Low energy consumption - Lowest power requirement, making it one of the most energy-efficient systems in its class
  • Modular design for easy installation and adaptability
  • Advanced Air Classification - Achieve precise separation of fine and coarse materials using state-of-the-art air classification technology
  • No Auxiliary Equipment - Unlike other systems, the Aerograder does not require cyclones, baghouses, or external fans, significantly reducing complexity and costs
  • Energy Efficient - The Aerograder operates with low power, making it one of the most energy-efficient solutions available
  • Eco-Friendly Dust Suppression - Equipped with an integrated dust suppression system to control particulate emissions, ensuring compliance with environmental standards
  • Modular Design - The Aerograder’s modular design allows it to be easily adapted to meet the specific needs of any project, enhancing its versatility

How the Aerograder Works

The Aerograder uses dry air classification to separate fine and coarse materials efficiently. It utilizes air to separate particles based on their size, density, and shape. This separation process provides high-precision sorting, making it ideal for industries where quality control and consistent grading are essential. The system operates without water, making it the perfect solution for areas with limited water availability.

Number of Selector Blades

Controls particle rejection. Fewer blades reduce rejection, allowing more fines to be removed, while more blades increase rejection, removing fewer fines.

Feed Rate / Air Ratio

Controls particle saturation. Lower feed rate decreases saturation, more fines removed. Higher feed rate increases saturation, less fines removed.

Number of Fan Blades

Controls drag force in classification zone.

Rejector Speed

Controls centrifugal force and particle rejection. The speed of the fan influences the air velocity through the classifier. Higher fan speeds increase the air velocity.

Versatile Applications Across Industries

The Aerograder is used in a wide range of applications, making it an essential tool for industries that require high-quality material separation.

Construction & Infrastructure

Producing graded sand and aggregates from crushed rock fines for road construction, concrete production, and other infrastructure projects.

Mining & Minerals

Efficiently classifying materials in the mining industry, such as silica and other minerals.

We are delighted with the performance of CFlo's Aerograder on our Samruddhi Mahamarg project. The technology not only helped us save valuable water resources but also delivered consistent, high-quality graded manufactured sand. From timely equipment installation to the continuous production of uncompromised quality materials, CFlo’s team has proven their worth as pioneers in sustainable sand solutions. Their steady support and attention to detail made them a trusted partner on this significant project.

Mihir Mishra

General Manager, Afcons Infrastructure Limited